Orbitalum ORBIWELD 115S: Closed Orbital Welding Head

Orbitalum ORBIWELD 115S: Closed Orbital Welding Head


Orbitalum ORBIWELD 115S is an automated closed orbital welding head for TIG welding of stationary pipes (fusion welding without filler wire) in the diameter range of to . The head is designed for high-precision and high-purity applications in the pharmaceutical, food, and semiconductor industries, where space is often limited. Its key feature is its extremely narrow construction and integrated cooling system.

Features and Advantages

  • Extremely Narrow Construction (Slim Design): Perfectly suited for working in confined spaces and narrow spatial conditions.

  • Efficient Cooling: The fully integrated liquid cooling system for the head housing ensures a long duty cycle and prevents overheating.

  • Integrated Control Panel: A built-in control panel on the handle allows all important commands to be transmitted directly to the power source (without a separate remote control).

  • Quick Insert Change: A patented system allows for rapid replacement of clamping inserts without the need for additional tools.

  • Precise Centering: Special clamping inserts ensure reliable, fixed (offset-free) clamping and centering of the pipes to be welded.

  • Electrode Control: The FlipCover provides easy access for checking and adjusting the position of the tungsten electrode before welding.

  • High Weld Quality: The closed design guarantees a constant protective gas atmosphere around the welding zone, which is critically important for high-purity materials (e.g., stainless steel).

Standard Equipment

  • Orbitalum ORBIWELD 115S orbital welding head.

  • Highly flexible hose pack (with integrated power, gas, and cooling cables) with a length of .

  • Integrated control panel on the aluminum handle.

  • Clamping locks with a quick-release system.

  • Transport case.

  • Tool kit and feeler gauge for setup.

Options

  • Special Clamping Inserts: Sets of narrow and wide Clamping Inserts for all available pipe diameters.

  • Chamber Inserts: Special inserts for welding fittings (e.g., elbows or tees).

  • Inserts for Arc Welding (specific applications).

  • Electrode sets of various diameters ( and ).

  • Table Mounts.

Technical Specifications

Parameter Value
Pipe Outer Diameter (OD) Range
Maximum Wall Thickness
Welding Method (Fusion welding)
Electrodes (Diameter)
Hose Pack Length
Cooling Integrated liquid (water) cooling
Control Integrated panel on the handle
Weight (with hose pack)

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