Hydraulic Folding Machine Thalmann TD125 4.2

Hydraulic Folding Machine Thalmann TD125 4.2


Thalmann TD is a high-performance folding machine featuring Up-and-Down technology, which eliminates the need to flip the material manually. This significantly increases production speed while making the workflow safer and more efficient. The machine combines unique Control-Shaft kinematic technology for synchronous force distribution with DFT (Dynamic Folding Technology) for a fast, smooth, and highly precise bending process. The Thalmann TD is designed for the industrial manufacturing of large and complex profiles with minimal operator intervention.

Features and Advantages

  • Up-and-Down Bending: Capability to perform counter-bends and complex sequences without flipping the workpiece, enhancing productivity and ergonomics.

  • Control-Shaft (Kinematic Synchronization): Ensures uniform force distribution across the entire machine length, guaranteeing repeatable accuracy and long-term durability under heavy loads.

  • Dynamic Folding Technology (DFT): Synchronous movement of multiple axes to reduce cycle downtime and accelerate the process without sacrificing precision.

  • Automatic Material Thickness Adjustment: Hydraulic correction of the tool gap for an optimal bend radius every time, regardless of material or thickness changes.

  • Programmable Crowning: Automatic deflection compensation to ensure consistent angles on long workpieces.

  • High Automation Potential: Options for side-loading, automatic flipping lines, and automatic unloading allow for single-operator management and lower production costs.

Standard Equipment

  • Technology: Control-Shaft synchronization and DFT (Dynamic Folding Technology).

  • Hydraulic System: Depressurized circulation circuit with a large 250-liter tank; provides high speed and low noise (Super-High-Speed option available).

  • Adjustments: Hydraulic automatic material thickness adjustment and programmable crowning.

  • Tooling: Modular (segmented) tool geometry for the upper and lower beams for high profiling flexibility.

  • Positioning: Basic backgauge systems and stop-fingers for automated sheet positioning.

  • Lighting: LED illumination of the bending zone.

Optional Equipment (Automation Modules)

  • Integrated Side-Loading: Automated sheet drawing into the machine from a supply rack; supports multi-feed loading.

  • Automatic Flipping Unit: Enables fully automated bend sequences without any manual handling.

  • Automatic Unloading: Buffer system for finished products to increase throughput and prevent surface damage.

  • Gripper Configurations: Double grippers, multi-section grippers, and tapered grippers for simultaneous bending of multiple parts or conical profiles.

  • Suction Units: Electric suction cups in the gauging table to fix the sheet for POS-controlled automated processing.

  • Longitudinal Slitter: Electric slitting unit integrated into the guide rail to cut and bend in one operation.

  • Hemming & Roll-former: Modular units for forming hems or curls in a single pass.

  • Hardox Tooling: Wear-resistant tools for heavy-duty bending operations.

  • M-Guard: Secure remote access for diagnostics, updates, and service.

Technical Specifications

Parameter Value
Max. Material Thickness () 1.25 mm
Working Length 4.5 m
Backgauge Depth 1250 mm
Max. Bending Angle 140°
Bending Accuracy
Folding Beam Width 10 / 20 mm
Opening Height 150 mm
Number of Grippers 2

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