TruLaser Cell 5030 Hotforming Edition is an industrial 5-axis fiber laser system specifically adapted for processing hot-formed components (B-pillars, longitudinal members, cross members, etc.). Positioned as an entry-to-mid-level solution for hot forming, this machine offers an excellent price-to-quality ratio. It inherits many advanced features from TRUMPF’s flagship solutions (like the TruLaser Cell 8030) while maintaining a compact footprint and requiring lower initial investment.
This machine is ideal for enterprises looking to begin or expand their 3D production of hot-formed parts, providing high dynamics and process stability without the overhead of flagship complexes.
Advantages and Features
Optimized for Hot Forming: Designed for the reliable processing of B-pillars and large deformed elements with minimal secondary finishing.
High Dynamics (Dynamic Level 3): Delivers rapid acceleration and short non-productive transitions, significantly boosting productivity in medium-volume serial production.
X-Blast Nozzle: An expanded working range (standoff distance) for the nozzle reduces the risk of collisions and increases process stability, particularly on complex 3D surfaces.
Rapid Rotary Table: The dual-station rotary platform (4000 mm diameter) features a typical rotation time of 2.4 seconds and a total non-productive cycle time of 4.5 seconds, drastically shortening idle periods.
Compact and Ergonomic: Access to the table from the front and sides allows for flexible workshop placement and simplifies maintenance.
Stability and Diagnostics: Integrated functions like FastLine Cell Basic and ObserveLine (Comfort/Professional) provide real-time process monitoring and rapid diagnostics.
Standard Equipment
5-Axis Mechanics: Axes X / Y / Z / B / C for full 3D processing.
Axis Travel: X = 3300 mm; Y = 1500 mm; Z = 600 mm.
Rotary Platform: 4000 mm diameter, 2 workstations, working height of 700 mm; max load per side — 260 kg.
Laser Source: TruFiber sources with power ranging from 3,000 W to 4,000 W.
Speeds: Parallel axial speeds (X/Y/Z) of 60 m/min; simultaneous maximum speed of 104 m/min.
Acceleration: Parallel (X/Y/Z) — 9.5 m/sec2; simultaneous — approximately 16.5 m/sec2.
Accuracy: Linear axes — 0.08 mm; rotational axis (B) — 0.015°.
Options and Expansion Packages
ObserveLine (Comfort / Professional): Advanced process monitoring and diagnostics for consistent quality.
FastLine Cell Basic: Software package to optimize head approach/retraction paths, reducing cycle times.
X-Blast Nozzle: Available as an option or part of a package for enhanced technological stability.
TruTops Cell: Comprehensive CAM/NC software specifically for 3D laser processing.
Automation Interfaces: Connections for robots or warehouse systems as required.
Specialized Technology Packages: Tailored settings for specific materials and thicknesses.
Technical Specifications
TRUMPF-laser-systems-brochure-EN
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