Corner Welding Machine Schnelldorfer Cornerweld NimbleSafe 100-42

Corner Welding Machine Schnelldorfer Cornerweld NimbleSafe 100-42


Cornerweld NimbleSafe 100-42 is a highly adaptable, flexible, and safe automatic corner welding machine. It is ideally suited for producing short corner seams (max length 100 mm) on components with complex profiles, such as commercial kitchen equipment, control cabinets, and laboratory furniture.

A key feature is the pneumatic safe linear clamping system, which significantly enhances operator safety. The model handles material thicknesses from 0.5 mm to 2.5 mm and processes inward return flanges up to 42 mm. All control and programming functions are managed by a reliable Siemens industrial system.

Features and Advantages

Feature Description
Safety First (NimbleSafe) Equipped with a revolutionary pneumatic safe linear clamping system that protects personnel from pinch injuries while maintaining open access to the component.
Flexibility & Adaptability Perfect for frequent geometry changes thanks to a modular quick-change tooling system.
Optimized for Flanges Specifically designed for short corners (up to 100 mm) with inward return flanges up to 42 mm (and optional outward flanges up to 55 mm).
Reliable Siemens Control All welding cycles and parameters are precisely controlled by a professional Siemens industrial architecture.
Seamless Quality Delivers high-quality TIG seams, eliminating the need for time-consuming and labor-intensive manual post-processing.

Standard Equipment

  • Control System: Siemens industrial PLC system (standard configuration included).

  • Safety System: Pneumatic safe linear clamping mechanism.

  • Clamping: Pneumatic system with a pre-clamp feature for exact alignment.

  • Internal Tooling: Constructed from wear-resistant copper alloy (CuCrZr).

  • Gas Management: Integrated delivery for both shielding (torch) and backing gases.

  • Welding Process: Fully optimized for TIG (GTAW) welding.

Options

  • Outward Flanges: Specialized tooling for handling outward flanges/upstands up to 55 mm.

  • Body Modification: Heightened machine body (+250 mm) for oversized workpieces, increasing the mandrel height up to 1470 mm.

  • Automation & Software: Welding program memory, barcode scanner for rapid job setup, and a router for remote diagnostics.

  • Custom Tooling: Specialized backing bars and extended clamping finger sets for unique geometries.

Technical Specifications

Parameter Value
Max. Welding Length 100 mm
Material Thickness Range 0.5 mm – 2.5 mm
Max. Inward Return Flange 42 mm
Max. Outward Return Flange 55 mm (optional)
Component Diagonal 70 mm – 1000 mm
Primary Welding Process TIG (GTAW)
Control Controller Siemens S7-ET 200S
Operator Panel Siemens Comfort-Panel 7.0”
Drive Motor Siemens Simodrive Posmo
Pneumatic Supply 6 bar, dry, filtered
Weight 660 kg
Dimensions (W × L × H) 800 × 1400 × 1800 mm

CORNERWELD-NimbleSafe_Config_20170606_Engl-1

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