1. Diamond Grinding Wheel

Description

• Replaceable double-sided diamond discs, coated on both sides for optimal grinding performance.

• The recommended grit depends on the electrode diameter:

  • Fine – for $1.0\text{ mm}$ and $1.6\text{ mm}$ electrodes.

  • Medium – for $2.0\text{ mm}$ and $2.4\text{ mm}$ electrodes.

  • Coarse – for $3.2\text{ mm}$ and $4.0\text{ mm}$ electrodes.

• Disc Diameter: Approximately $33.50\text{ mm}$ for ESG Plus / Plus².

Application

• Ensures precise and clean tungsten grinding, which improves arc starting quality and welding stability.

• The choice of grit allows for optimization of preparation for different electrode diameters.

2. Electrode Holder

Description

• Designed for preparing short or thin electrodes.

• Includes a flexible collet that covers the electrode diameter range of 1.0 – 3.2 mm (0.039′′–0.126′′).

• Part Number: $790052457$ – for ESG Plus / Plus².

• Spare Collet is also available: Part Number $790052481$.

Application

• Helps to fix the electrode for stable grinding, especially when the electrode is short or narrow.

• Ensures the electrode's alignment and rotation during preparation, which improves the quality of the tip.

3. Mounting Plate for Wall, Table, or Vice Fixture

Description

• A mounting plate that allows the ESG Plus / Plus² to be fixed to a wall, table, or vice.

• Part Number: $790052483$.

• Weight: Approximately $0.102\text{ kg}$.

Application

• Used for the stationary mounting of the ESG grinding system to ensure stability and convenience when preparing electrodes.

• Especially useful when preparing a large number of electrodes or when working in one location.

4. Electrode Cutting Device

• A device for cutting tungsten electrodes to a specified length.

• Fixed Cutting Lengths: 12 mm, 13 mm, 15 mm, 17 mm (0.472′′, 0.512′′, 0.591′′, 0.669′′).

• Supported Electrode Diameters: $1.0\text{ / }1.6\text{ / }2.0\text{ / }2.4\text{ mm}$.

• Part Number: $790052513$.

Application

• Ensures precise and repeatable cutting of electrodes to the required length—critical for standardization and repeatability, especially in production welding.

• Simplifies electrode preparation, reducing time and minimizing variations/errors associated with manually cut electrodes.

5. Dust / Protective Cover

Description

• A protective cover that mounts onto the ESG Plus / Plus² head.

• Features fittings for extraction systems to minimize the spread of dust during electrode grinding.

• Part Number: $790052496$ for ESG Plus, $790052596$ for ESG Plus².

Application

• Protects the user from inhaling grinding dust.

• Allows connection to external extraction (vacuum), which enhances safety and cleanliness of the workplace.