Boschert CombiCut 750×1500 Punching Machine with plasma cutting function

Boschert CombiCut 750×1500 Punching Machine with plasma cutting function


Boschert CombiCut 750 × 1500 is a combined production facility that combines HiFocus plasma cutting and traditional punching/stamping operations in one high-rigidity machine. The CombiCut concept allows contour cutting, punching, die-cutting, press forming and marking to be performed simultaneously or sequentially on a single sheet – reducing the number of changeovers, reducing overall processing time and increasing material yield.

Features and Advantages
• Combination of plasma cutting and punching in a single frame. Thanks to the independently supported plasma unit frame (separate frame for the plasma module), the system ensures vibration-free operation of the plasma torch alongside the heavy punching mechanics — resulting in clean plasma contours and, at the same time, precisely punched or formed elements.
• HiFocus technology (high-quality narrow plasma). The use of a HiFocus inverter power source (range 4…160 A; CombiCut is equipped with a 160 A version) provides relatively “thin” cutting with minimal heat-affected zones, reduced burr formation, and excellent edge straightness. This allows high-quality cutting of even thin sheets and acceptable edge quality without the need for a laser.
• Fast and flexible tool operation. Compatibility with Trumpf-style punches and the Revotool system (4/6/7/8-station) enables rapid tool changes (1 sec with Revotool; 15 sec manual change) and high variability in hole and contour shapes.
• High positioning accuracy and repeatability. Positional accuracy of ±0.10 mm and repeatability of ±0.03 mm ensure that hole dimensions and contour positions are reproduced with minimal deviations — essential for serial production and assemblies that require precise fit-up or welding.
• Automated small-part removal. A programmable hatch below the plasma head enables automatic ejection of finished parts up to 500 × 500 mm, improving operator safety and ease of use.

Standard Equipment
• HiFocus plasma unit (160 A) with power source and Kjellberg-type plasma torch.
• Separate, vibration-isolated frame for the plasma head (for stable plasma cutting).
• Hydraulic punching system: nominal force 280 kN (28 t) (optional – 400 kN).
• Trumpf-compatible tooling; maximum punch/forming diameter – 105 mm.
• Revotool system (4 / 6 / 7 / 8-station versions) for rapid tool change.
• Programmable hatch/slide gate for automatic removal of plasma-cut and punched parts (up to 500 × 500 mm).
• Extraction and filtration system for cutting fumes (including connection for high-efficiency vacuum extraction).

Options and Additional Modules
• Enhanced hydraulic package — 400 kN option for heavy-duty applications.
• Extended Revotool version — larger number of tool positions and special contour-shaping sets.
• Quick-change torch head — bayonet coupling for fast torch and consumable replacement.
• Drilling/tapping module — optional unit for drilling and thread cutting.
• Sorting/discharge chutes — programmable trays and slides for automatic sorting and part collection.
• Advanced extraction and filtration system — designed for intensive plasma cutting operations and improved shop safety.

Technical Specifications

Parameter Value
Working range (effective area) 1580 × 810 mm
Plasma power 160 A (HiFocus 160i)
Max. material thickness (under clamps) 12 mm (depending on clamping conditions)
Max. plasma cutting thickness (depending on source/mode) up to 35 mm (depending on material and cutting mode)
Max. sheet length 9999 mm (with repositioning)
Max. punching force 280 kN (28 t); optional 400 kN (40 t)
Max. workpiece weight 200 kg
Positioning speeds X: 60 m/min; Y: 60 m/min; simultaneous X+Y: 85 m/min
Stroke rate (punching / marking) Punching: up to 400 strokes/min; marking: up to 800 strokes/min
Tooling Trumpf Tools; Revotool 4/6/7/8 (tool change: 1 sec Revotool / 15 sec manual)
Positioning accuracy ±0.10 mm; repeatability ±0.03 mm
Programmable hatch (auto part removal) Parts up to 500 × 500 mm
Machine footprint 6000 × 4800 × 2110 mm (L × W × H)
Machine weight 13500 kg
Approximate power consumption 60 kW

UebersichtCombicut

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