Electromechanical Folding Machine RAS FLEXI2bend 73.30-2

Electromechanical Folding Machine RAS FLEXI2bend 73.30-2


RAS FLEXI2bend 73.30-2 is engineered for the fast, precise, and economical production of cassettes, boxes, panels, and complex profiles. Featuring significant “free space” around the tooling, segmented tools for both the upper and folding beams, and automated settings, it ensures consistent quality with minimal setup times. The folding beam operates in a single direction, simplifying operation and shortening cycle times. The Bendex software automatically programs the bending sequences, suggests the optimal strategy, and provides a 3D simulation on a 24-inch touchscreen.

Features and Advantages

  • Exceptional Clearance: Large free space around the tools provides flexibility in part design, including high-sided boxes. Segmented tools on the upper and folding beams accelerate changeovers.

  • Intelligent Crowning: A rigid construction combined with an intelligent crowning system ensures perfectly straight bends on both thin and thick materials across the entire length.

  • Automated Adjustments: Automatic adjustment for material thickness and bend radius significantly increases productivity, especially for small batches.

  • Safety & Precision: Features automatic tool clamping, tool change recognition, and tool height detection for safe and rapid setups.

  • Advanced Backgauge: Available in rectangular (10–1550 mm) or T-shaped center-extended (10–3050/4050 mm) configurations. Equipped with an active squaring arm for narrow workpieces, servo drives, and absolute encoders for stable positioning.

  • Bendex Software: Automated programming, 3D visualization, and STEP/DXF/GEO import. Supports operation from either the folding beam side or the backgauge side.

  • SnapTool Corner Tools: These "drop-leg" tools automatically retract from side flanges, eliminating the need for manual workpiece rotation at the end of the cycle.

Standard Equipment

  • CNC Control: 24" touchscreen with Bendex software featuring automatic programming and 3D simulation.

  • Automated Tuning: Automatic thickness/radius adjustment and intelligent folding beam crowning.

  • Tooling System: Segmented upper and folding beam tools with automatic clamping and tool height recognition.

  • Gauging: Rectangular backgauge (10–1550 mm) with an active squaring arm and absolute encoders.

  • Functions: Includes Hemming (closed/open/teardrop), radius bending without special tools, and SpeedOptimizer for faster beam travel.

Optional Equipment

  • Extended Gauging: T-shaped (center-extended) backgauge for large parts (up to 4050 mm).

  • SnapTool: Corner tools for automatic side flange bypass.

  • Custom Tooling: Sharp, radius, or specially shaped segments tailored to specific dimensions.

  • Expanded Metal Packages:

    • Version 1: Extended front fingers (25 mm) and wider pockets in the lower tool.

    • Version 2: Adjustable stop bars with a wide setting range.

Technical Specifications

Parameter Value
Working Length 3200 mm
Max. Steel Thickness () 3.0 mm
Upper Beam Stroke 300 mm
Max. Box Height (4-sided) 254 mm
Rectangular Backgauge Range 10–1550 mm
T-shaped Backgauge Range 10–3050 / 10–4050 mm
Automatic Thickness/Radius Adjustment Yes / Yes
Programming Bendex (Auto-programming, 3D simulation, STEP import)
Dimensions (Rectangular Gauge) approx.

RAS_FLEXI2bend_EN 231020_RAS_Fertigungsprogramm_En

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