Electromechanical Folding Machine RAS MEGAbend 76.30-2

Electromechanical Folding Machine RAS MEGAbend 76.30-2


RAS MEGAbend 76.30-2 is a high-performance and high-precision folding machine featuring UpDown technology, which allows for bending in both directions without the need for the operator to flip the material. With a working length of 3200 mm and the capacity to bend steel up to 6 mm thick, this machine is ideally suited for manufacturing large and heavy components that are difficult to process on conventional press brakes.

The Bendex Graphics system automatically programs the bending sequences, while the ViN (Virtual Navigator) laser indicates the exact loading position for the operator. Automated backgauges equipped with fingers and vacuum suction cups allow for sequential bends to be performed with minimal operator intervention.

Features and Advantages

  • UpDown Bending: Capable of processing both thick and thin sheets up to 6 mm without manual flipping.

  • Single-Operator Operation: One person can easily handle large-format and heavy workpieces.

  • Bendex Graphics: Automatic programming of complex bending sequences.

  • Intelligent Crowning: Dynamic adjustment of the folding beam to ensure a perfectly straight bend with minimal deflection.

  • PowerBooster: Provides up to 120 tons of clamping force for secure workpiece holding.

  • SnapTools: Fast-retracting tools for bending components with complex geometries.

  • Servo-Technology: High-speed movements and maximum precision ensured by servo motors and absolute encoders.

Standard Equipment

  • CNC Bendex Graphics: Automatic programming with CAD file import capabilities (STEP, GEO, DXF, DWG).

  • ViN Laser: Visualization system for precise workpiece loading.

  • Gauging System: 10 gauge blocks (2 fingers each) plus 3 blocks in the T-extension (3 fingers each).

  • Vacuum System: 10 suction bars equipped with 8 suction cups each for automated material handling.

  • Intelligent Folding Beam Crowning: Automatic compensation for beam deflection.

  • PowerBooster: High-tonnage clamping system for heavy-duty applications.

  • Automatic Tool Clamping: Integrated for both the upper and folding beams.

Options

  • SpeedOptimizer: Accelerates cycle times through folding beam movement optimization.

  • Automatic Opening Height Control: Enhances operational speed by minimizing beam travel.

  • SnapTools: Automatic retraction for parts with return flanges or complex geometry.

  • Dual-Monitoring Safety System: Enables safe operation from the front side during UpDown bending.

  • Specialized Tooling: Custom sets for specific profiles, boxes, and parapets.

Technical Specifications

Parameter Value
Working Length 3200 mm
Max. Steel Thickness () 6.0 mm
Upper Beam Opening Height 850 mm
Max. Box Height (4-sided bending) 400 mm
Gauge Blocks (Rectangular Zone) 10 (2 fingers each)
Gauge Blocks (T-Extension) 3 (3 fingers each)
Vacuum Suction Bars 10 (8 cups each)
Machine Dimensions (with T-gauge)

RAS_MEGAbend_EN 231020_RAS_Fertigungsprogramm_En

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