LINEARWELD XD 1600 is a high-precision automatic longitudinal welding machine from the XD (eXtra Diameter) series. It is specifically engineered to provide maximum flexibility when working with minimal tube diameters starting from 90 mm, combined with a welding length of up to 1605 mm.
Designed for material thicknesses between 0.2 mm and 1.5 mm, the machine balances high quality, ease of operation, and high processing speeds. The XD model is ideal for high-tech sectors where small-scale precision is critical, such as the production of automotive exhaust systems, HVAC components, and small pressure vessels. The unit is powered by a SIEMENS control system featuring the HMI “neXt” interface.
Features and Advantages
Standard Equipment
Control System: SIEMENS PLC and servo drives. Features an icon-based HMI "neXt" operator interface for intuitive navigation.
Torch Drive: High-precision servo motor for controlled and repeatable travel speed.
Clamping System: Pneumatic clamping with a pre-clamp feature to ensure secure fixing of delicate workpieces.
Mandrel & Cooling: Specialized mandrel with a quick-change backing bar system and integrated cooling for both the copper inserts and the torch.
Gas Management: Delivery of Backing Gas (internal) and Torch Gas (external) for optimal shielding of the weld pool.
Safety: Fully compliant with CE-Mark industrial standards.
Options
Welding Modules: Cold Wire Feeder, AVC (Automatic Voltage Control), and Torch Oscillation Unit.
Automation & Software: Barcode scanner for instant program recall, Remote Access router for off-site diagnostics, and expanded welding program memory.
Specialized Tooling: Stepped mandrels or mandrels with custom geometries for non-standard part profiles.
Monitoring & Environment: Systems for real-time welding data recording and dedicated welding gas extraction units.
Technical Specifications
LINEARWELD-XD-2022-v1.1-EN-mail
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