LINEARWELD XL EXTL 4100 is a high-performance industrial machine designed for the automatic longitudinal welding of external metal seams. It belongs to the XL series, specifically engineered to handle heavy-duty applications, thick plates (up to 15 mm), and multi-shift production environments where reliability and precision are paramount. Equipped with the HMI “neXt” control system and Siemens servo drives, this machine is fully Industry 4.0-ready.
Features and Advantages
Standard Equipment
Control System: Siemens S7-1515 PLC with a SIEMENS SINAMICS Unified Comfort HMI Panel.
Drive System: SIEMENS SINAMICS S210 servo motors for ultra-precise torch positioning.
Clamping: Pneumatic system with pre-clamp feature and UNI clamping fingers made from high-wear copper alloy (CuCrZr).
Mandrel & Cooling: Steel Frame mandrel with a quick-change backing bar and integrated "sandwich" cooling for both the mandrel and the torch.
Gas Management: Integrated delivery for Backing Gas, Torch Gas, and a three-zone fold-out trailing gas nozzle.
Safety: Fully compliant with CE-Mark (UL-prepared versions available).
Options and Enhancements
Welding Modules: Cold Wire Feeder, AVC (Automatic Voltage Control), Torch Oscillation Unit, and Plasma-Keyhole integration.
Advanced Monitoring: 12" Touch HMI upgrade, Mass Flow Control for gas, and WeldQAS or ArcView systems for real-time weld monitoring.
Automation & Ergonomics: Mobile HMI station, roller tracks, and Insertion Trolleys for loading heavy or large-diameter workpieces.
Specialized Components: Various backing bar types (SOFT, STRONG, HEAVY DUTY) and heightening elements to increase the maximum workpiece diameter.
Software Packages: Advanced Adjustments, Advanced Store (recipe management), and Remote Access modules.
Technical Specifications
LINEARWELD-XL-EXTL-2022-v1.1-EN-Mail
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