Orbitalum HX 16P is an Enclosed Orbital Weld Head specifically designed for the automatic TIG-Fusion welding of pre-assembled tube elbows in narrow tube bundles of plate-fin heat exchangers. The head is intended for pipes with an Outer Diameter (OD) of 15.0 mm to 16.8 mm. Due to its design and pneumatic clamping, it is a unique and highly efficient solution for welding stainless steel in compact cooling systems.
Features and Advantages
Heat Exchanger Specialization (HX): Ideally suited for welding pre-assembled elbows in tight tube bundles where conventional heads cannot be placed.
Time and Repair Savings: Allows all elbows to be fully assembled on the tube sheet before welding begins, contrasting with the traditional "assemble-weld" method from the center outwards. This also ensures simple and cost-effective repair, as only one elbow needs to be replaced in case of a defect.
Automatic Pneumatic Clamping: Patented piston fixation ensures fast, easy, and self-clamping pipe fixation, saving up to 80% of preparation time.
High Weld Quality: The closed design and continuous process guarantee the best welding results, no annealing colors, and eliminate the need for pickling or passivation.
Reliability and Durability: The liquid-cooled rotor housing ensures high load resistance and longevity.
Ease of Operation: The head is automatically recognized by the Orbitalum power source, allowing even semi-skilled personnel to achieve optimal results.
Welding Versatility: Welding is possible in horizontal, side, and inclined positions.
Convenience: All connections (current, gas, cooling liquid) are integrated into the head, unlike cumbersome open systems.
Electrode Adjustment: Features an external device for adjusting the electrode position.
Standard Equipment
Orbitalum HX 16P orbital weld head with liquid-cooled rotor housing.
Patented pneumatic fixation system (self-clamping piston).
Flexible hose pack with a length of 7.5 m and integrated connections.
External fitting for electrode position adjustment.
Tool kit and transport case.
Options
Clamping Inserts: Available for precise clamping of pipes across the entire OD range (15.0−16.8 mm).
Pneumatics Box: Separate module for pneumatic control, requiring an inlet pressure of 8 bar (Argon).
Tungsten electrodes with a diameter of 1.6 mm.
Balancing system for suspension.
Technical Specifications
OW_pds_HX 16P_ENG
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