ORBIWELD 12 system utilizes replaceable clamping cassettes and inserts that ensure precise and stable fixation of thin-walled pipes before orbital welding. These accessories allow the weld head to be adapted to different pipe outer diameters (OD), work in confined installation conditions, and quickly change configurations during series production.
The set of accessories consists of two main types of cassettes—Type A (narrow) and Type B (wide)—as well as Type B clamping inserts, which are used together with the Type B cassette.
Type A Clamping Cassettes (Narrow)
This is the most compact clamping mechanism option for the OW12, designed for welding in areas with minimal available space.
Key Features
Material: Stainless steel.
Equipped with a FlipCover for quick electrode inspection.
Total width of only 12.2 mm, allowing work with a minimal clamping length.
Must be selected individually for each pipe diameter.
Available Diameters (Tube OD)
2.00/3.00/3.18/6.00/6.35/8.00/9.53/10.00/12.00/12.70 mm.
When to Use
Very limited space.
Welding of micro fittings, capillary tubes, medical, and pharmaceutical systems.
Type B Clamping Cassettes (Wide)
A standard, convenient cassette used with replaceable inserts for various pipe diameters.
Structurally wider than Type A.
Allows for quick diameter changes using replaceable Type B inserts.
Cost-effective, as one cassette is compatible with many diameters via the inserts.
When space permits the installation of a wider cassette.
For frequent pipe diameter changes—series production, multi-product welding.
Type B Clamping Inserts (for Cassette B)
Aluminum inserts installed into the Type B cassette that provide precise clamping of the pipe for a specific diameter.
Material: Aluminum.
Used exclusively with the Type B cassette.
The insert set consists of 4 parts (two for each side of the cassette).
Available Diameters
3.00/3.18/4.00/6.00/6.35/7.00/7.94/8.00/9.00/9.53/10.00/12.00/12.70 mm.
For frequent transitions between different pipe sizes.
To reduce operational costs (only the inserts need to be purchased, not a whole cassette).
Accessory Selection Recommendations
Limited Space → Type A Cassette.
Flexibility and Quick Diameter Change → Type B Cassette + Type B Inserts.
Note: Type B cassette requires inserts as it does not clamp the pipe on its own.
Materials:
Cassettes A and B: Stainless steel.
Inserts B: Aluminum.
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