Punching Machine Boschert TWIN 500×1000 – liag

Punching Machine Boschert TWIN 500×1000

Punching machines Punching, notching Brand: Boschert

Punching Machine Boschert TWIN 500x1000

Punching Machine Boschert TWIN 500x1000 - Image 2

Punching Machine Boschert TWIN 500×1000

Punching machines Punching, notching Brand: Boschert

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Boschert TWIN 500 × 1000 is a high-performance jig and punching machine with two independent punching heads, designed for efficient serial processing of medium and large-format sheet metal. The machine combines a rigid, fully welded C-frame, custom software for fast conversion of DXF to CNC programs, optional multi-tool systems (Revotool) and nibbling/forming/marking kits. The TWIN is particularly effective where high processing speeds are required without downtime for tool changes – thanks to the two heads, different operations can be performed without re-setting.

Features and Advantages

Feature	Description
Two independent punching heads	Provides a significant reduction in processing time for complex parts (fewer downtimes due to movement/tool waiting).
Revotool / Multi-tool	The machine can be equipped with the Revotool system; this allows a set of tools to be placed on the head, avoiding manual changes. Depending on the configuration—up to $15–16$ tools for the TWIN series (data depends on the Revotool version).
Rotary head (option)	One of the heads can have continuous $360^{\circ}$ rotation for tools up to $\text{Ø}105 \text{ mm}$ ; a 7-position Revotool with a $5 \times 30 \text{ mm}$ cutting tool for contouring is available.
Rigid C-frame and precise mechanics	The massive welded frame increases stability during punching and allows work with sheets up to $12.7 \text{ mm}$ (in typical configurations— $6.4 \text{ mm}$ / $4.0 \text{ mm}$ for certain modes).
High dynamics and productivity	$X$ positioning up to $60 \text{ m/min}$ , $Y$ up to $30 \text{ m/min}$ , simultaneous $X+Y$ up to $67 \text{ m/min}$ ; standard hit rate up to $250 \text{ strokes/min}$ , optional up to $800 \text{ strokes/min}$ (fast hydraulics) with oil cooling for nibbling.
Software	User-friendly graphic/conversion software for DXF import, punching time calculation, and simulation (increases preparation speed and reduces the risk of collision).

Standard Equipment

Component	Details
Frame	C-shaped all-welded frame with a stable working surface.
Punching Heads	Two independent punching heads (no Revotool in the base; Revotool is an option).
Control Unit	Control unit with $10.5^{\prime\prime}$ TFT screen (convenient dialog programming).
Clamping	Standard clamps (2 grippers) for sheets up to $200 \text{ kg}$ ; L-sheet (tray) for small parts.
Lubrication	Automatic tool lubrication system (optional, supplied as standard in some configurations) — for working with stainless steel and aluminum.
Table Surface	Standard treated anti-corrosion table surface.

Options

Option	Description
Revotool ( $4/6/7/8$ -position variants)	Multi-tool for contouring and reducing tool change time.
Rotary index head $360^{\circ}$	For detailed contour processing.
Fast hydraulics package	Package for high hit rate (up to $800 \text{ strokes/min}$ ) with oil cooling (for nibbling).
Processing tools	Vacuum slug removal; marking device ( $10$ fonts); tapping $M3–M12$ / drilling; programmable clamp relocation.
Additional clamps and tables	Additional clamps (up to 4) for working with heavy/long sheets; extended tables (ball or brush) for specific materials.

Technical Specifications

Parameter	Value
Working area (useful table area)	$560 \times 1000 \text{ mm}$ .
Maximum sheet thickness (standard/Revotool)	$6.4 \text{ mm}$ (clamping/normal mode) / $4.0 \text{ mm}$ for Revotool modes (configuration dependent).
Maximum hydraulic punching force	$280 \text{ kN}$ ( $28 \text{ T}$ ).
Maximum workpiece mass (on table)	$200 \text{ kg}$ (2 clamps; opt. up to 4 clamps).
Positioning speeds	$X: 60 \text{ m/min}$ ; $Y: 30 \text{ m/min}$ ; simultaneous $X+Y: 67 \text{ m/min}$ .
Hit rate (strokes)	standard: $250 \text{ strokes/min}$ ; fast hydraulic package option: $800 \text{ strokes/min}$ (with oil cooling).
Positioning accuracy	positional error: $\pm0.05 \text{ mm}$ ; repeatability: $\pm0.03 \text{ mm}$ .
Maximum punching diameter / shape	up to $\text{Ø}105 \text{ mm}$ or any shape within this diameter.
Installation space dimensions (L $\times$ W $\times$ H)	$4480 \times 4088 \times 2100 \text{ mm}$ .
Weight	$7500 \text{ kg}$ .
Electrical connection	$20 \text{ kW}$ (standard) / $25 \text{ kW}$ (fast hydraulic package).
Hydraulic motor	$4.8 \text{ kW}$ (standard) / $11 \text{ kW}$ (fast hydraulic package).
Air requirements	Minimum $4 \text{ bar}$ .
Hydraulic oil capacity	$115 \text{ L}$ (standard) / $160 \text{ L}$ (fast hydraulic package).

Uebersicht TWIN_TRI

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