Specialized line for mass production of frames for sound-absorbing inserts Wammes Sound attenuator pod system APS Ultra

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Specialized line for mass production of frames for sound-absorbing inserts Wammes Sound attenuator pod system APS Ultra

Specialized line for mass production of frames for sound-absorbing inserts Wammes Sound attenuator pod system APS Ultra

Brand:
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Technical specialist

APS Ultra is a specialized line (rollformer) from Wammes for the serial production of pod-frames for sound-attenuator splitters. The frame forms a frame of the required width and profile; the edges are rolled up by 180° for additional rigidity, slots and perforations are made for quick assembly, and the final frame is assembled/connected with rivets. The configuration allows the production of pods with a width of 100 to 300 mm (intermediate sizes are stepless), using rolled material of galvanized steel 0.5–0.6 mm.

Features and Advantages  
  • Versatility in Width: Any splitter (pod) width in the range of ; intermediate sizes are steplessly adjustable, providing flexibility for various orders.
  • Enhanced Frame Rigidity: The frame edge is rolled (edge-wrapping) — significantly increasing the stability and rigidity of the structure.
  • Optimized Assembly: Hole perforation for quick frame connection and perforation of bending edges simplify and accelerate assembly.
  • Wide Tool Selection: A broad spectrum of custom-made profiling and slitting tools — adaptation to the shape of stiffening ribs according to client requirements.
  • Industrial Automation: A fully hydraulic drive system controlled by a SIEMENS CPU and HMI — stable, precise, and conveniently programmable operation.
  • Data Integration: Network transmission of production data — for connection with ERP/MES or other line elements.
  • Personalization: Possibility of name embossing or code pressing on the product — aids marking and identification.
  Standard Equipment  
  • Rollformer APS Ultra with a modular number of profiling stations (dependent on the profile).
  • Tool Set for forming the edge wrap and for forming stiffening ribs (custom order).
  • Tools for Hole Perforation at connection points and perforation of bending edges.
  • Fully Hydraulic Drive System.
  • SIEMENS Controller (CPU) and touch HMI for setting up and saving recipes; network transmission of production data capability.
  • Electrical Connection and basic electrical commutation ().
  Options  
  • Extended Set of Profiling Tools (rib pattern according to requirements).
  • Automatic Coil Feed (decoiler) with a leveling and edge trimming system.
  • Automatic Cutting/Saw Module for preparing blanks of the required length.
  • Additional Solutions for Marking/Embossing (name embossing) and part identification.
  • Packages for Line Integration (data transfer to MES/ERP, Industry interfaces).
  Technical Specifications  
Parameter Value
Pod Width (intermediate sizes are steplessly adjustable)
Material Galvanized steel, thickness
Number of Profiling Stations Dependent on the specific profile (tooling is selected accordingly)
Coil Width Dependent on the pod shape (specified upon order)
Stiffening Rib Shape Manufactured according to customer requirements (rib profile is customized)
Width Adjustment Manual adjustment with a digital indicator
Power Supply , power
Dimensions (L x W x H)
Color (Factory Finish) (standard combination)

Documentation not found.
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