TRUMPF TruArc Weld 1000: Automated Collaborative Arc Welding Cell (MIG/MAG)

TRUMPF TruArc Weld 1000: Automated Collaborative Arc Welding Cell (MIG/MAG)


TRUMPF TruArc Weld 1000 is a fully equipped, automated welding cell for Arc Welding (MIG/MAG), providing an easy entry into robotic welding. By utilizing a Collaborative Industrial Robot (Cobot), programming is minimized (even for single parts and small batches), as the operator can simply “teach” the robot by manually guiding it. The cell is equipped with a high-performance Fronius TPS 320i C PULSE welding power source and a Demmeler 3D welding table. The machine is TÜV and CE certified, and features an integrated safety and extraction system.

Features and Advantages  
Feature Advantage
Simple Programming (Cobot-Assisted) Uses a Collaborative Robot (Cobot), allowing welding seams to be programmed directly by manually moving the robot and setting start/end points with buttons on the welding torch.
Two-Station Operation A telescopic central partition allows the working area to be divided into two stations: * Single-station: Processing large components (typical max. ). * Two-station: Processing two smaller parts in parallel (typical max. per station), maximizing productivity.
High Welding Quality Uses high-performance Fronius equipment (TPS 320i C PULSE), which guarantees stable, even seams with minimal spatter.
Comprehensive Safety Is a fully equipped machine, TÜV and CE approved, including an automatically opening anti-glare shield, a self-cleaning extraction unit, and a safety control system.
Quick Setup (Plug and Weld) The machine is delivered fully assembled and can be self-installed and operational within a few hours.

Standard Equipment  
  • Robot: Collaborative industrial robotic arm with .

  • Welding Source: High-performance Fronius TPS 320i C PULSE equipment (including PMC welding package) and external wire feeder system.

  • Working Table: Demmeler 3D welding table with a hardened surface and D16 hole grid.

  • Partition: Telescopic central partition for separating the working area.

  • Safety and Cabin: Enclosure with anti-glare shield, integrated self-cleaning extraction system, and LED lighting.

  • Programming: Intuitive operation unit on the welding torch for "teaching" the robot.

Options  
  • CMT Technology: CMT (Cold Metal Transfer) welding package for increased process reliability, reduced spatter, and minimized distortion (especially for thin sheets).

  • Additional Axis: Programmable Rotary axis for welding parts that require rotation (e.g., pipes).

  • Loading: "Loading by crane" option with a retractable roof for large and heavy components.

  • Smart Seam Tracking: Intelligent seam tracking function for even faster programming and tolerance compensation.

  • Pendulum Welding (Weaving): For processing thick sheets.

Technical Specifications  
Parameter Value
Number of Robot Axes
Robot Reach (Range)
Repeatability
Welding Type MIG/MAG
Welding Current Range (Fronius TPS 320i C PULSE)
Working Table Dimensions (Demmeler)
Typical Max. Part (1 Station)
Cabin Dimensions (W D H)
Weight

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