TRUMPF TruLaser Cell 1100: Flexible Laser Welding System

TRUMPF TruLaser Cell 1100: Flexible Laser Welding System


TRUMPF TruLaser Cell 1100 is a flexible beam guidance system designed for endless laser welding of various seam geometries on strips, tubes, and profiles, as well as for processing axially symmetric parts. It is a high-speed and high-precision machine that integrates perfectly into production lines, particularly into roll forming systems for tube welding. The system supports both lasers (TruFlow) and solid-state lasers (TruDisk, TruDiode).

Features and Advantages  
Feature Advantage
Specialization in Endless Welding Designed for continuous welding of long seams on strips, tubes, and profiles, making it ideal for high-volume production (e.g., the tube industry).
Flexible Integration The modular and compact design allows for easy integration directly into existing production lines. The linear axis travel and working height are adjustable to line requirements.
High Dynamics and Precision * Maximum speed on the X and Z axes is . * Positioning accuracy of the linear axes is .
Material Versatility Capability to weld a wide range of metals, including steel, stainless steel, aluminum, and non-ferrous metals, with thicknesses ranging from tenths of a millimeter to several millimeters.
Advanced Optics and Sensor Technology Wide selection of welding optics with linear or rotary axes and SeamLine/SeamLine Pro sensor systems for weld seam detection and tracking, which enhances quality and process reliability.
Standard Equipment  
  • Beam Guidance System: Flexible multi-axis beam guidance system.

  • Control: Integrated operator panel for intuitive control of the entire TruLaser Cell 1000 series.

  • Number of Axes: Minimum (X, Z linear) plus additional axes for optics (B—rotary, Q—seam position correction).

Options and Configurations  
  • Laser Sources: Laser selection based on application and material:

    • Laser (TruFlow): Max power up to (standard up to ).

    • Solid-State Laser (TruDisk/TruDiode): Max power up to (standard up to ).

  • Welding Optics:

    • TLS (Linear Welding Optics): Optics with a linear axis for precise determination of the beam position.

    • TRS (Rotation Welding Optics): Mirror focusing optics with a special rotary B-axis () for angled welding.

  • Sensor Systems: SeamLine or SeamLine Pro for automatic detection and correction of the seam position during welding.

  • Dual-Spot Processing: Possibility to weld in two different locations simultaneously.

Technical Specifications  
Parameter Value
Available Lasers TruFlow (), TruDisk/TruDiode (Solid-State)
Max. Laser Power Up to or
X-Axis Travel Range
Z-Axis Travel Range
B-Axis Travel Range (Rotation)
Max. Linear Axis Speed
Positioning Accuracy (X, Z)
Material Thickness From to several millimeters

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