TRUMPF TruLaser Weld 5000: Automated 6-Axis Laser Welding System

TRUMPF TruLaser Weld 5000: Automated 6-Axis Laser Welding System


TRUMPF TruLaser Weld 5000 is a high-tech automated laser welding system that provides extremely precise, fast, and stable joining of metal components. The system is based on a 6-axis industrial robot integrated with a TruDisk or TruFiber laser and is designed for the serial production of parts of varying complexity. Thanks to its versatile configuration and modular concept, the system provides both deep penetration and conduction (heat) welding with high seam quality, minimal thermal impact, and no need for post-processing.

Features and Advantages  
Feature Advantage
Process Versatility Supports multiple laser types (TruDisk or TruFiber) for various tasks—from thin sheets to massive structures.
Excellent Repeatability The ensures positioning accuracy of up to .
High Productivity Thanks to integrated positioners and the ability to work with two tables, a continuous loading and welding cycle is ensured.
Layout Flexibility Choice of several types of working tables and cabin configurations (up to ) for optimization to specific production needs.
Energy Efficiency Use of modern fiber and disk lasers with high efficiency and low operating costs.
Integration Convenience Full compatibility with TRUMPF Smart Factory, automation systems, positioners, smoke extraction systems, and seam quality control.
Safe Operation Enclosed laser cabin with Laser Class 1 certification and intelligent monitoring systems.
Standard Equipment and Technologies  
  • 6-axis high-precision robot with repeatability.

  • TruDisk or TruFiber laser source (in configurations from ).

  • Integrated welding module with focusing and beam delivery system.

  • TRUMPF WeldControl system with graphical programming interface.

  • Optical protection system and process stability control.

  • Laser Class 1 cabin with safety system, lighting, and ventilation.

  • Smoke extraction and shielding gas system.

  • Basic rotary or dual-sided table with pneumatic clamps.

  • TRUMPF training and service package.

Options  
  • Laser Type Selection: TruDisk 4001 / 6001 / 8001 or TruFiber 3001 / 4001 / 6001.

  • Various Positioner Types:

    • Rotary/Tilt Positioner: (max. ).

    • Dual Working Table: ().

    • Rotary Table with Rotation Axis: ().

    • Turn Positioner: ().

    • Compact Rotary Table with 3D Clamping Plate: ().

    • Compact Rotary Table with Vertical Rotation Axes: ().

  • Additional Systems:

    • VisionLine: Automatic seam recognition.

    • SmartOptics: Focus optimization.

    • SeamLine Pro: Real-time seam monitoring.

    • Rotating optic: Laser head rotation.

    • Integration with robotic feeding/loading systems.

  • TRUMPF Condition Monitoring advanced diagnostics and remote service module.

  • Laser cooling system with heat recovery.

Technical Specifications  
Parameter Value
Robot Type High-Precision 6-Axis Industrial Robot
Number of Axes
Nominal Payload Capacity
Positioning Repeatability
Available Lasers TruDisk 4001 / 6001 / 8001, TruFiber 3001 / 4001 / 6001
Welding Type Laser (deep penetration, conduction)
Turn/Tilt Positioner (Max.)
Dual Working Table (Max.)
Rotary Table (Rotation Axis) (Max.)
Turn Positioner (Max.)
Compact Rotary Table (3D) (Max.)
Turning Time ()
Rotation Area (up to for vertical axes)
Max. Moment of Inertia depending on configuration
Insertion Height
Cabin Dimensions (Variants)
Max. Working Area Height
Max. Table Load (depending on positioner type)
Safety Class Laser Class 1
Control System TRUMPF WeldControl
Cooling Type Water, with heat recovery
Process Monitoring VisionLine, SeamLine Pro, SmartOptics (optional)

TRUMPF-TruLaser-Weld-brochure-EN TRUMPF-WeldGuide-Flyer-EN

DO YOU HAVE ANY QUESTIONS?

WE WILL BE GLAD TO HELP!






    Consent to data processing *


    WE WILL CALL YOU

      Please send your contact information and our specialists will call you shortly!