Wammes 3-Machine-System for Rectangular Duct Production

Wammes 3-Machine-System for Rectangular Duct Production


Wammes 3-Machine-System is a semi-automatic system specifically designed for the efficient production of rectangular ducts with an integrated Profiled Duct Flange (PDF). The system is focused on ensuring high airtightness (Class “C,” and with the special PDF 3 system, even Class “D”) with minimal time consumption. The line consists of three consecutive workstations where operators perform key operations, making it ideal for medium production volumes with an emphasis on the quality of the flange connection.

Features and Advantages  
  • Integrated Flange: Unique advantage—the formation of the PDF (Profiled Duct Flange) directly on the blank, which significantly increases airtightness and strength.
  • High Airtightness: Easily achieves airtightness Class "C" for all PDF systems, and with the special PDF 3 profile, Class "D" (the highest) can be achieved.
  • Efficiency: The production of a final product (e.g., ) takes approximately per worker at each station.
  • Wide Range: Capability to work with coils up to wide and manufacture ducts in the format of Full Box (fully wrapped), U-, L-, and I-sections.
  • Sealing Option: Possibility of Sealant injection into the Pittsburgh lock for additional airtightness.
  Standard Equipment   The system consists of three key machines (stations) for the semi-automatic process:
  • Coil Line / Shearing Unit: For decoiling, straightening, stiffening rib profiling, and cutting the blank to the required size.
  • Rollformer for PDF Flange: A station with forming stations (depending on the flange type) that creates the integrated PDF Flange profile.
  • Lock Former & Folding Machine: A station that creates the Pittsburgh lock seam and performs the final bending of the blank into the desired shape (L, U, Box).
  Options  
  • Flange Height: Various PDF flange heights are available, including and .
  • Sealing System: Possibility of installing a sealant injection system into the lock seam.
  • Hole Punching: Holepunches for punching holes for stiffening bars.
  • Roller System: NEW rolls locking system for quick changeover.
  Technical Specifications  
Parameter Value
Material Galvanized Steel
Material Thickness (Range)
Coil Width (Max.)
Coil Weight (Max.)
Duct Types Full Box, U, L, I-piece
PDF Flange Height ( material thickness) and ( material thickness) (depending on configuration)
Airtightness Class (PDF 3) Class D
Number of Forming Stations (depending on flange type)

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