Deep Flanging and End Forming Machine Hornung TSK 600 Duo

Deep Flanging and End Forming Machine Hornung TSK 600 Duo


Hornung TSK 600 Duo (DTSK Duo) is an automated double-action machine used for the simultaneous processing of both ends of cylindrical pipes and blanks. The main purpose of the machine is high-speed and accurate forming of trapezoidal, square, or circular joints (swaging/beading) on both pipe ends (a “male-female” type connection). This is critically important for the series production of ventilation ducts, chimneys, and other elements where the ends need to connect perfectly, ensuring fast and airtight assembly.

The main advantage of the Duo model is the presence of two independent working heads located on a massive bed. This allows for:

  • Doubled Productivity: Processing two ends of the pipe in one cycle, reducing the total manufacturing time per part.

  • Creating Mating Joints: Ideally forming the "female" (expanded, outer) and "male" (reduced, inner) ends in one go, guaranteeing precise compatibility between elements.

Design Features and Automation  

The design of the TSK 600 Duo is based on the high-precision mechanics of the basic TSK 600 model but features an extension for double operation:

  • Extended Bed: A massive structure necessary to accommodate two working units and the automatic transport system for long pipes.

  • Automatic Transport System: The pipe, held by special guides ( range), is automatically moved to the working zone and then returned after processing.

  • High-Precision Workflow:

    • The operator inserts the pipe.

    • The Siemens PLC control system starts the automatic cycle.

    • The pipe is fed to the two working heads.

    • Forming of both ends occurs synchronously.

    • The finished part is returned for removal.

  • Programmable Accuracy: As with the TSK 600, the swaging depth and other parameters are set via the Siemens touch panel and can be adjusted with a precision of up to .

  • Short Pipe Equipment (Option): The possibility of installing an additional device for processing very short pipes (min. ), even if only one end needs to be worked.

Technical Specifications  
Parameter Specification
Equipment Type Automatic Double-End Tube Swaging/Flanging Machine
Pipe Diameter Range (optional up to )
Minimum Pipe Length From (for double-sided operation)
Maximum Blank Length Up to (depending on configuration)
Material Thickness (Aluminum) Up to
Material Thickness (Stainless Steel, VA steel) Up to
Swaging Depth Up to (infinitely variable)
Depth Adjustment Accuracy
Processing Cycle Time Approx. (for )
Drive Electric Motor (with smooth speed control)
Power Supply , ,
Weight

Documentation not found.

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