Orbitalum HX 16P: Closed Orbital Weld Head

Orbitalum HX 16P: Closed Orbital Weld Head


Orbitalum HX 16P is an Enclosed Orbital Weld Head specifically designed for the automatic TIG-Fusion welding of pre-assembled tube elbows in narrow tube bundles of plate-fin heat exchangers. The head is intended for pipes with an Outer Diameter () of to . Due to its design and pneumatic clamping, it is a unique and highly efficient solution for welding stainless steel in compact cooling systems.

Features and Advantages

  • Heat Exchanger Specialization (HX): Ideally suited for welding pre-assembled elbows in tight tube bundles where conventional heads cannot be placed.

  • Time and Repair Savings: Allows all elbows to be fully assembled on the tube sheet before welding begins, contrasting with the traditional "assemble-weld" method from the center outwards. This also ensures simple and cost-effective repair, as only one elbow needs to be replaced in case of a defect.

  • Automatic Pneumatic Clamping: Patented piston fixation ensures fast, easy, and self-clamping pipe fixation, saving up to of preparation time.

  • High Weld Quality: The closed design and continuous process guarantee the best welding results, no annealing colors, and eliminate the need for pickling or passivation.

  • Reliability and Durability: The liquid-cooled rotor housing ensures high load resistance and longevity.

  • Ease of Operation: The head is automatically recognized by the Orbitalum power source, allowing even semi-skilled personnel to achieve optimal results.

  • Welding Versatility: Welding is possible in horizontal, side, and inclined positions.

  • Convenience: All connections (current, gas, cooling liquid) are integrated into the head, unlike cumbersome open systems.

  • Electrode Adjustment: Features an external device for adjusting the electrode position.

Standard Equipment

  • Orbitalum HX 16P orbital weld head with liquid-cooled rotor housing.

  • Patented pneumatic fixation system (self-clamping piston).

  • Flexible hose pack with a length of and integrated connections.

  • External fitting for electrode position adjustment.

  • Tool kit and transport case.

Options

  • Clamping Inserts: Available for precise clamping of pipes across the entire range ().

  • Pneumatics Box: Separate module for pneumatic control, requiring an inlet pressure of (Argon).

  • Tungsten electrodes with a diameter of .

  • Balancing system for suspension.

Technical Specifications

Parameter Value
Pipe Outer Diameter (OD) Range
Welding Method
Electrode (Diameter)
Cooling Integrated liquid (rotor)
Hose Pack Length
Gas Inlet Pressure (for Pneumatics)
Machine Weight (with hose pack)
Product Code

OW_pds_HX 16P_ENG

DO YOU HAVE ANY QUESTIONS?

WE WILL BE GLAD TO HELP!






    Consent to data processing *


    WE WILL CALL YOU

      Please send your contact information and our specialists will call you shortly!