Orbitalum ORBmax: Residual Oxygen Analyzer for Welding

Orbitalum ORBmax: Residual Oxygen Analyzer for Welding


ORBmax is an innovative device for the precise and rapid measurement of Residual Oxygen content in welding gases. It uses the method of “optical oxygen measurement via fluorescence quenching”, which is significantly more advanced than conventional zirconium sensors. The requires no warm-up time, ensures a quick start to welding, reduces gas consumption, and allows for the documentation of weld quality parameters, which is critically important for the food, pharmaceutical, and biotechnology industries.

Features and Advantages

Technological Advantages (Fluorescence Method)

  • No Warm-Up Time Required: The device is ready for immediate operation, which significantly shortens gas purging time and increases work efficiency.

  • High Accuracy and Speed: Reliably, quickly, and accurately determines oxygen content.

  • Resistance to Gas Mixtures: Capable of measuring in all gas mixtures without manual switching, including forming gas with variable hydrogen percentages.

  • Absence of Ozone Errors: Excludes uncontrolled increase in the measured value caused by ozone formation, as occurs in traditional sensors.

  • In-Process Measurement: Ability to measure residual oxygen directly during the welding process.

Functions and Integration

  • Integration with ORBIMAT: Can be connected to power sources. When integrated with , it enables real-time monitoring and automatic process shutdown if the oxygen content is exceeded (critical quality functions).

  • Data Log: Records a digital log with a timestamp to an SD card (also as a standalone solution).

  • Ease of Operation: Convenient touch screen.

  • Alarm: Alarm mode with an audible signal (beeper) and display color change (green/red).

  • Configuration: Configurable threshold limit or storage interval.

  • Maintenance: The sensor is maintenance-free. Calibration once a year according to is recommended.

Standard Equipment

  • ORBmax residual oxygen measuring device.

  • Robust transport case (IP67 protection class).

  • Power supply unit .

  • Measuring hose (with test tip and filter).

  • SD card (including data evaluation software "O2_log" for PC).

  • Interface cable (for new devices).

  • Interface cable (for new devices).

  • Spare filter inserts.

  • Operating manual.

Options

  • Measuring Kit: Set of measuring hose (hose, filter housing, test tip, connector).

  • Spare Parts: Additional filter inserts ( per pack), spare hose, spare test tip.

  • Interface Cables: Interface cable (for retrofitting older devices).

Technical Specifications

Parameter Value
Product Code
Measuring Range
Power Supply
Dimensions ()
Weight (approx.)
Device Protection Class
Case Protection Class

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