Accessories for Orbitalum ORBIWELD S and ORBIWELD

Accessories for Orbitalum ORBIWELD S and ORBIWELD


Accessories for the ORBIWELD S and ORBIWELD series orbital weld heads are a set of specialized components that allow the weld heads to be adapted to specific configurations (fittings, elbows, T-joints), ensure reliable pipe clamping, and optimize the position of the tungsten electrode. The use of these accessories increases the system’s versatility, simplifies preparation for welding, and guarantees weld quality even in non-standard mounting conditions.

The main accessory groups discussed below are:

  • Electrode Adapters

  • Inserts for Elbow Welding

  • T-Piece Clamping Inserts

  • Clamping Inserts for ORBIWELD / ORBIWELD S

1. Electrode Adapters

Description

  • Durable brass adapters that allow the angle of the tungsten electrode to be changed relative to the weld head.

  • The set includes a base part and separate modular extension arms for various angles: etc.

  • Adapters are available both as complete sets and as individual parts.

Application

  • Enable the operator to change the electrode orientation for working with hard-to-reach areas, such as when welding fittings, elbows, or T-joints.

  • Ensure precise electrode positioning without the need to modify the weld head itself.

2. Inserts for Elbow Welding

Description

  • A set of inserts specifically designed for welding standard elbows where there is no straight pipe section available for clamping.

  • Consist of 2 base retainers (independent of pipe diameter) and 2 cover halves (matched to the specific pipe diameter).

  • The cover halves can be rotated so that the elbow's "outlet" can be at the required angle from the head.

  • Note: These inserts do not provide mechanical pipe clamping—the elbow must be tack-welded before main welding.

Application

  • Used for welding elbows without a straight pipe section—where fixation is achieved in-place via tack welds.

  • Provide gas shielding for the weld zone around the elbow during the welding process.

3. T-Piece Inserts ()

Description

  • Specialized inserts for welding pipes in a "T-shape" (T-piece), where three branches must be fixed simultaneously.

  • These inserts are designed to reliably hold both the branches and the main pipe during welding.

  • They fit precisely into the heads, supporting compact and complex assembly configurations.

Application

  • Provide stable and precise clamping when welding T-joints, where three pipes need to be fixed simultaneously.

  • Minimize play and ensure geometrical stability during welding.

4. Clamping Inserts  for ORBIWELD S and ORBIWELD

Description

  • Made of aluminum for weight reduction while maintaining strength.

  • One insert set contains 2 parts per clamping side (half-shells).

  • For complete fixation of one pipe, (i.e., ) are required.

  • For some models (e.g., OW 115 / OW 115S / OW 170), the user can choose between "wide (W)" or "narrow (S)" inserts, or combine them as needed.

Application

  • Clamping inserts are the main components for fixing the pipe within the head's clamping cartridge.

  • The aluminum material reduces thermal load while ensuring a reliable grip.

  • The ability to combine "W" and "S" inserts provides flexibility when working with different pipe diameters and various assembly geometries.

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