Key Components and Process Flow

• LoadMaster Center: This feeding system allows for the parallel loading of raw material while the machine is actively cutting, ensuring zero idle time.

• Dynamic Motion Concept: The sheet moves in the Y-direction while the cutting head operates in both X and Y. This additional dynamic axis provides extreme acceleration and minimizes non-productive travel.

• SmartGate: An intelligent support and barrier system that supports parts during the cut. It prevents parts from tilting or "falling" during the ejection process, ensuring a stable and collision-free transition.

• SortMaster Speed & SmartLift: A high-speed system for the instant removal, sorting, and stacking of parts. It utilizes rows of micro-suction cups (as small as 9 mm) to securely grip even the most complex geometries.

• TruTops Boost: A specialized software module that generates cutting, removal, sorting, and palletizing plans in "one click," accounting for the physics of the entire automated process.

Advantages and Features

• Full Workflow Automation: By combining the loading module, dynamic cutting unit, SmartGate, SmartLift, and SortMaster Speed, the machine completes the entire process from raw sheet to a neatly stacked pallet of parts without human intervention.

• Reliable Part Handling: The combination of the SmartGate, brush tables, and SmartLift ensures that parts never tilt or snag. This stability eliminates the need for manual rework or sorting after the cutting process is finished.

• High Dynamics and Productivity: Designed primarily for the rapid processing of thin and medium-gauge sheets, it marries the power of TruDisk lasers with high-speed mechanics to provide significantly higher throughput than traditional 2D laser platforms.

• Plug & Produce Programming: TruTops Boost automates the most complex part of the process—predicting how a part will be removed and stacked—massively reducing office preparation time.

• Smart Factory Integration: Fully compatible with TruConnect, allowing for direct connection to TruStore towers or large-scale STOPA automated warehouses for 24/7 unmanned production.

Standard Equipment

• High-dynamics TruLaser Center 7030 frame with integrated Y-axis sheet movement.

• TruDisk 6001 (6 kW) or TruDisk 12001 (12 kW) laser source.

• LoadMaster Center (loading unit) and brush table surfaces for material protection.

• SmartGate support and SmartLift part-lifting system.

• SortMaster Speed for automated sorting and stacking.

• TruTops Boost software license for automated programming.

• Standard extraction, safety guarding, and automation interfaces.

Options and Expansion Modules

• TruDisk 12001 (12 kW): High-power source for increased speed and thickness capacity.

• TruStore / STOPA Connection: Integration with automated storage systems for continuous material supply.

• Tandem/Multi-Pallet Changeover: Solutions to further reduce setup times between different material types.

• Advanced Sorting Packages: Additional bins, crates, and specialized pallet platforms for organized logistics.

• TruServices Packages: Extended training, application support, and specialized Service Level Agreements (SLA).

Technical Specifications

Material Thickness Range