Longitudinal Seam Welding Machine Schnelldorfer ELENA ONE 1300

Longitudinal Seam Welding Machine Schnelldorfer ELENA ONE 1300


ELENA ONE 1300 is a compact and affordable automatic longitudinal welding machine, perfectly suited for the production of small-sized pipes and cylindrical components of medium thickness. This model provides a maximum welding length of 1300 mm and is capable of working with internal diameters as small as 100 mm.

Designed for material thicknesses ranging from 0.3 mm to 2.0 mm, the machine utilizes a reliable Schneider Electric LEXIUM stepper motor for torch movement. The ELENA ONE is optimized for TIG (GTAW) welding, delivering high-quality seams with minimal part deformation.

Features and Advantages

Feature Description
Compact & Efficient An economical solution with a small footprint, optimized for small to medium production series.
Focus on Small Diameters Specifically designed for tube manufacturing with a minimum internal diameter of 100 mm.
High Welding Quality Delivers high-quality TIG seams on materials up to 2.0 mm with excellent process repeatability.
Simple Integrated Interface Features the SIEMENS KP 400 4-inch panel for intuitive control and easy programming.
Reliable Drive System Movement is controlled by a high-precision Schneider Electric LEXIUM stepper motor for smooth travel.
Universal Connectivity Equipped with a standard 2/4-stroke welding interface, simplifying the connection of power sources from various manufacturers.

Standard Equipment

  • Control System: PLC controller and a SIEMENS Panel KP 400 (4” color display) for parameter monitoring and programming.

  • Drive: Schneider Electric LEXIUM stepper motor for precise linear torch positioning.

  • Clamping System: Pneumatic clamping with a pre-clamp feature to ensure accurate alignment of the workpiece edges.

  • Mandrel & Cooling: Mandrel with an interchangeable copper backing bar and an integrated cooling circuit.

  • Gas Management: Independent delivery systems for Backing Gas (internal) and Torch Gas (external).

  • Welding Interface: Standard 2/4-stroke interface for seamless power source integration.

Options

  • Wire Feeding: Optional cold wire feeder module for applications requiring filler material.

  • Process Expansion: Custom configurations for other welding processes such as Plasma or MIG/MAG.

  • Specialized Tooling: Additional types of backing bars and clamping fingers tailored to specific material types.

Technical Specifications

Parameter Value
Max. Welding Length 1300 mm
Min. Pipe Diameter (Internal) 100 mm
Material Thickness Range 0.3 mm – 2.0 mm
Max. Pipe Diameter 980 mm
Primary Welding Process TIG / GTAW
Compatible Materials Stainless steel, mild steel, titanium, copper, galvanized steel
Torch Drive Schneider Electric LEXIUM (Stepper motor)
Control Panel SIEMENS Panel KP 400, 4”, Colour display
Torch Travel Speed 30 cm/min – 550 cm/min
Pneumatic Supply 6 bar, dry, filtered

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