Schröder 136 is a motorized 3-roll round bending machine designed to perform both pre-rolling (pre-bending) and final rolling within a single unit. Thanks to its specialized design, wide range of accessories, and robust construction, this machine serves as a versatile and cost-effective solution for both individual custom orders and serial production tasks. The 136 model is a heavy-duty version specifically engineered to handle thicker metal sheets compared to its predecessors.
Advantages and Features
Exceptional Part Quality: Due to the parabolic geometry (crowning) of the rolls, the machine ensures ideal surface quality and radius consistency across the entire length of the workpiece.
Versatility: The ability to perform pre-bending and final rolling in one machine saves time, floor space, and labor costs.
Ease of Operation: The top and bottom rolls are driven by a geared motor. Finished parts are easily removed by swinging out the top roll.
High Productivity: The optional CR 80 PLC control system allows for process automation, significantly accelerating serial production.
Reliability: The rolls are manufactured with a tensile strength of approximately 700 N/mm2.
Standard Equipment
FM 1R Controller: Basic control panel with a foot switch, electrical safety monitoring, and step-by-step feed mode.
Powered Rolls: Motorized top and bottom rolls.
Adjustment: Manual rear roll adjustment via handwheel with a digital position indicator.
Design: Standard paint finish in RAL 7035 (light grey) and RAL 5003 (sapphire blue).
Power Supply: 400 V, 50 Hz.
Swivel Construction: Rotating bearing support for opening the top roll.
Options and Additional Equipment
Roll Upgrades: Hardened and ground rolls; options for roll diameters ranging from 130 mm to 160 mm.
Advanced Drive: Three-roll drive system and frequency-controlled drive with variable speed V=1–6 m/min.
Control Systems: Advanced controllers such as FM 2R (with pre-selection for the rear roll position) or CR 80 PLC (with programming capabilities, automatic diameter calculation, and frequency control).
Automation: Conical bending device; motorized bottom roll adjustment.
Structural Features: Hydraulic swivel-out bearing (available for working lengths up to 1250 mm); quick-change system for the top roll with automatic diameter recognition.
Technical Specifications
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