Electromechanical Folding Machine RAS GIGAbend 76.40

Electromechanical Folding Machine RAS GIGAbend 76.40


RAS GIGAbend 76.40 is a powerful industrial folding machine designed for heavy-duty steel sheets up to 5.0 mm thick with a working length of 4060 mm. Equipped with the PowerBooster system, the machine provides up to 120 tons of clamping force, enabling precise bending even of thick metals. Robust mechanics, an intelligent deflection compensation system, and advanced software guarantee high quality and productivity in serial manufacturing.

Features and Advantages

  • UpDown Bending Technology: Allows for both upward and downward bending without the need to flip the sheet manually.

  • PowerBooster (120 t): Powerful holding of thick plates, precise edge bending, and the ability to work with large-format workpieces.

  • Intelligent Crowning System: Automatic compensation for folding beam deflection to ensure perfectly straight bends on any material.

  • XL Segmented Tooling: Offers maximum flexibility for manufacturing boxes, profiles, and complex components.

  • Advanced Control Software: Automatic adjustment for material thickness and bend radius, resulting in minimal setup times.

  • High Productivity: Rapid beam movements and short cycle times lead to reduced costs per part.

Standard Equipment

  • Upper Beam: Features automatic tool clamping for rapid changeovers.

  • PowerBooster: Provides 120 tons of clamping force for secure workpiece holding.

  • Intelligent Crowning: Integrated folding beam compensation system.

  • Multifold Tooling: Segmented tools for the upper, lower, and folding beams.

  • Backgauge: Rectangular type with a range of 10–1550 mm.

  • Hybrid Drive: 3-axis servo drive for the upper beam with programmable opening heights.

  • Automated Settings: Automatic adjustment of metal thickness and bending radius.

Options

  • Extended Backgauges: J- and U-type configurations for processing large panels and long parts.

  • XL-Tooling: Provides additional clearance for manufacturing high-sided boxes.

  • CAD Import: Automatic bending sequence programming from DXF, STEP, and other CAD files.

  • ViN (Virtual Navigator): Laser projector system for precise workpiece positioning.

  • Support Tables: Automatic retractable tables equipped with ball transfers.

  • Robotic Integration: Options for connecting with automated loading and unloading systems.

Technical Specifications

Parameter Value
Working Length 4060 mm
Max. Steel Thickness () 5.0 mm
Upper Beam Opening Height 500 mm
Clamping Force (PowerBooster) 120 t
Max. Box Height (4-sided bending) 400 mm
Backgauge Range (Rectangular) 10–1550 mm
Backgauge Range (J-type) up to 4050 mm
Dimensions (Rectangular Gauge)
Dimensions (J-type Gauge)

RAS_GIGAbend_EN 231020_RAS_Fertigungsprogramm_En

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