What is RoboBend: Key Features

• Hybrid Operation: The system allows for seamless switching between Robotic Bending mode and Manual Bending mode.

• Broad Compatibility: Can be installed on various Boschert Gizelis hydraulic series, including G-TurboBend, G-Flex, G-Bend Plus, G-HD, and more.

• Robot Components: Features a standard Yaskawa / Motoman industrial robot (e.g., MH5S type), capable of handling sheet metal up to 500 × 500 mm with a weight of up to 5 kg.

• Linear Track & Parking: The robot moves along a linear guide and includes a dedicated "parking zone" where it stays when not in use, ensuring it does not obstruct manual operations.

• Feeding & Positioning System: Includes vacuum grippers for secure workpiece holding, a reference table for precise orientation, and a stationary magazine for sheet storage. Specialized devices handle automatic loading and part re-orientation during the cycle.

• Safety: Integrated safety systems for both modes (robotic and manual), featuring safety fencing and laser/light barriers in full compliance with CE / European standards.

• Offline Programming: Programs can be prepared and simulated independently of the machine’s current task. This allows for cycle simulation and parameter management, significantly reducing changeover times.

Advantages of Using RoboBend

• Increased Productivity: The automated cell can operate without an operator across multiple shifts, utilizing the full bending speed of the machine.

• Labor Cost Reduction: Fewer manual operations reduce the need for constant supervision by highly skilled personnel for routine tasks.

• Enhanced Safety: When the robot is active, the safety system restricts access to the risk zone. When the robot is parked, the operator can work manually with standard safety protections.

• Manufacturing Flexibility: Easily switch between small batches of custom profiles and high-volume runs of standard parts without needing separate machines for manual and automated work.

• Optimized Cycles: Repetitive robotic cycles eliminate human fatigue, optimizing routine operations and reducing the overall cycle time.

Ideal Use Cases

• High-Volume Production: Ideal for manufacturing identical or similar parts with repetitive bending sequences.

• Shift Optimization: Facilities looking to implement night shifts or "lights-out" manufacturing.

• Automation Strategy: Companies aiming to reduce manual labor and increase process efficiency.

• Safety-Critical Environments: Where standardizing the process and removing the human factor from the risk zone is a priority.

Important Considerations

• Safety Compliance: Strict adherence to safety fencing and sensor calibration is mandatory, especially during robotic operation.

• Task Suitability: Parts requiring complex, individual manual adjustments may be less efficient for robotic automation.

• Space Requirements: Sufficient floor space is required for the linear track, the robot's parking zone, and the material feeding stations.

• Investment: Requires initial capital for the system, integration, maintenance, and staff training.